RETROFIT AND AFTERMARKET: Independent real-world testing for retrofit systems, software updates and aftermarket technologies

Independent evidence for solutions that promise cleaner performance

Retrofit devices and aftermarket emissions technologies often operate in environments far more varied and demanding than the conditions used to validate them. Factors like temperature swings, duty cycles, ageing, installation quality and machine-specific behaviours can dramatically alter real-world performance.

Our portable emissions measurement systems (PEMS) capture second-by-second data under genuine operating conditions, giving manufacturers, regulators and operators clear, independent evidence of what a retrofit technology actually delivers.

It’s an objective assessment designed to build confidence and credibility.

Why independent validation is essential

Retrofit and aftermarket solutions must prove they work consistently in the real world, not just in a controlled setup.

PEMS testing helps you:

  • Demonstrate effectiveness for certification or approval

  • Validate long-term performance and durability

  • Identify installation or integration issues early

  • Compare performance across different vehicle or machinery platforms

  • Support customer confidence and programme rollouts

  • Provide evidence for regulatory or environmental schemes

  • Quantify the impact of software or calibration updates

Our independence ensures the data stands up to scrutiny.

Technologies we test

  • Exhaust Aftertreatment Systems

    • Diesel Particulate Filters (DPF)

    • Selective Catalytic Reduction (SCR) kits

    • Combination systems (DPF + SCR)

  • Software and Calibration Updates

    • Revised calibrations

    • Emissions reduction software

    • Idle or cold-start management strategies

  • Alternative Fuel and Combustion Solutions

    • Biodiesel and renewable diesel blends

    • E-fuels

    • H₂-combustion retrofit concepts

  • Hybrid and Electrification Retrofits

    • Engine-off strategies

    • Energy recovery systems

    • Idle reduction technologies

  • Other Retrofit Devices

Any system marketed as reducing emissions, improving fuel efficiency or enhancing combustion.

Typical retrofit evaluations include:

  • Pre- and post-installation PEMS testing

  • Controlled comparison with baseline engine behaviour

  • Data collection across cold, hot, high-load and transient events

  • Assessment of PN, NOx, CO₂, CO and other relevant pollutants

  • Evaluation of regeneration performance (where applicable)

  • Clear reporting with independent conclusions and recommendations

Optional services:

  • Long-term ageing and durability monitoring

  • Multi-vehicle comparative analysis

  • Cold climate and high-temperature stress testing

  • Fleet-wide evaluation programmes

Testing across real operating conditions

We deploy PEMS across a range of environments to ensure retrofit technologies are assessed under true working conditions:

  • Urban, suburban and motorway routes

  • Construction sites, agricultural fields and industrial environments

  • High-altitude locations

  • Extreme cold or hot climates

If your customers operate there, we can test there.

Close-up of the underside of a yellow construction machine, showing two black exhaust pipes and part of a wheel.

Who we work with

Close-up of a car turbocharger with metallic components and blue interior, mounted on an engine block in a workshop setting.
  1. Retrofit manufacturers

  2. Technology developers

  3. Compliance teams and regulators

  4. Municipal fleets and operators

  5. OEMs validating third-party devices

  6. Research organisations

We provide the independent evidence needed for programmes to launch confidently and withstand detailed scrutiny.

Upcoming conferences

Ready to scope your next PEMS project?

Get in touch to arrange a short consultation with our team. We can help define the right test routes, regulatory framework and equipment package for your programme.

Request a PEMS scoping call